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96 Maintenance
Flushing Cooling System, D12D
Draining Cooling System
DANGER
Before working on or inspecting a
vehicle, set the parking brakes, place the
transmission in neutral and block the
wheels. Failure to do so can result in
unexpected vehicle movement and can
cause serious personal injury or death.
WARNING
DO NOT remove the cap to the coolant
surge tank while the engine and radiator
are still hot and under pressure. Scalding
fluid and/or steam may be blown out
under pressure if the cap is taken off too
soon.
WARNING
Hot engine. Keep yourself clear of all hot
engine parts and/or fluids. A hot engine
and/or fluid can cause serious burns.
W2003947
1 Remove system fill cap.
2 Open drain cocks located in the bottom
of the radiator or on the bottom radiator
hose and on the block (You may
have to use special tool 9996049 for
quick-connect fittings).
3 Open the drain valve on the air
compressor.
Note: Always dispose of coolant according
to Federal or local regulations. Take all used
coolant to a recycling or waste collection
center.
W0001746
Special tool 9996049
- OPERATOR'S MANUAL 1
- MAINTENANCE AND ENGINE 1
- Foreword 2
- Contents 3
- Warning Label Information 4
- General Information 1 5
- Information For the Owner 5
- 2 General Information 6
- Safety Information 3 7
- Proper Maintenance Procedure 7
- Safety Information 5 9
- 6 Safety Information 10
- Injury Prevention 10
- Safety Information 7 11
- 8 Safety Information 12
- Safety Information 9 13
- 10 Safety Information 14
- Safety Information 11 15
- 12 Safety Information 16
- Safety Information 13 17
- 14 Safety Information 18
- Safety Information 15 19
- Engine Damage Prevention 19
- 16 Safety Information 20
- Safety Information 17 21
- 18 Safety Information 22
- Safety Information 19 23
- Reporting Safety Defects 23
- 20 Safety Information 24
- Speed Restrictive Tires 24
- Right Hand View 25
- Left Hand View 26
- (Continued) 32
- Engine Standard Equipment 34
- Engine Optional Equipment 35
- Engine Data 36
- Engine Storage 33 37
- Engine Storage 37
- 34 Engine Storage 38
- Cooling System 35 39
- General Coolant Information 39
- 36 Cooling System 40
- Cooling System 37 41
- 38 Cooling System 42
- Cooling System 39 43
- 40 Cooling System 44
- 42 Cooling System 46
- Water Specification 46
- Cooling System 43 47
- Additives 47
- 44 Cooling System 48
- Antifreeze 48
- Cooling System 45 49
- 46 Cooling System 50
- Cooling System 47 51
- 48 Cooling System 52
- Cooling System 49 53
- 50 Cooling System 54
- Cooling System 51 55
- 52 Fuel System 56
- Fuel Safety Reminders 56
- Fuel System 53 57
- Diesel Fuel Specification 57
- 54 Fuel System 58
- Fuel System 55 59
- 56 Fuel System 60
- Supplemental Fuel Enhancers 61
- 58 Fuel System 62
- Fuel System 59 63
- Alternative Fuels 63
- 60 Oil System 64
- Engine Oil 64
- Oil System 61 65
- 62 Oil System 66
- Oil System 63 67
- 64 Oil System 68
- Oil System 65 69
- 66 Oil System 70
- Oil System 67 71
- *Whichever comes first 72
- Service Schedules VN, VHD 69 73
- 70 Service Schedules VN, VHD 74
- Service Schedules VN, VHD 71 75
- 72 Service Schedules VN, VHD 76
- Maintenance 73 77
- Exhaust and Noise Emissions 77
- 74 Maintenance 78
- Maintenance 75 79
- 76 Maintenance 80
- Maintenance 77 81
- 78 Maintenance 82
- Maintenance 79 83
- 80 Maintenance 84
- Maintenance 81 85
- 82 Maintenance 86
- 84 Maintenance 88
- Maintenance 85 89
- 86 Maintenance 90
- Maintenance 87 91
- 88 Maintenance 92
- Maintenance 89 93
- 90 Maintenance 94
- Maintenance 91 95
- 92 Maintenance 96
- Maintenance 93 97
- 94 Maintenance 98
- Maintenance 95 99
- 96 Maintenance 100
- Flushing Cooling System, D12D 100
- Maintenance 97 101
- 98 Maintenance 102
- Turbo and Charge Air Cooler 102
- Maintenance 99 103
- 100 Maintenance 104
- Replacing Fuel Filters 104
- Maintenance 101 105
- Fuel System Service 105
- 102 Maintenance 106
- Maintenance 103 107
- 104 Maintenance 108
- Maintenance 105 109
- 106 Maintenance 110
- Maintenance 107 111
- 108 Maintenance 112
- Maintenance 109 113
- 110 Maintenance 114
- Maintenance 111 115
- 112 Maintenance 116
- Maintenance 113 117
- 114 Maintenance 118
- Maintenance 115 119
- 116 Maintenance 120
- Maintenance 117 121
- 118 Maintenance 122
- Maintenance 119 123
- 120 Maintenance 124
- Electrical System Maintenance 124
- Maintenance 121 125
- 122 Maintenance 126
- Maintenance 123 127
- 124 Maintenance 128
- Maintenance 125 129
- 126 Maintenance 130
- Maintenance 127 131
- 128 Maintenance 132
- Maintenance 129 133
- 130 Maintenance 134
- Maintenance 131 135
- Chassis Maintenance 135
- 132 Maintenance 136
- Maintenance 133 137
- Cab Maintenance 137
- 134 Maintenance 138
- Maintenance 135 139
- 136 Maintenance 140
- Maintenance 137 141
- 138 Maintenance 142
- Maintenance 139 143
- Lubrication VN, VHD 143
- 140 Maintenance 144
- Maintenance 141 145
- 142 Maintenance 146
- Viscosity and Capacity Tables 146
- Maintenance 143 147
- 144 Maintenance 148
- Maintenance 145 149
- 146 Maintenance 150
- Literature 147 151
- 148 Literature 152
- Service Charts 149 153
- Scheduled Services 153
- 150 Service Charts 154
- Service Charts 151 155
- 152 Service Charts 156
- Repair Record 156
- Service Charts 153 157
- 154 Service Charts 158
- Service Charts 155 159
- 156 Service Charts 160
- Tire Hints 161
- 158 Service Charts 162
- Service Charts 159 163
- 160 Service Charts 164
- Service Charts 161 165
- 162 Service Charts 166
- Service Charts 163 167
- 164 Service Charts 168
- Service Charts 165 169
- 166 Service Charts 170
- Service Charts 167 171
- 168 Service Charts 172
- Fuel and Oil Record 172
- Service Charts 169 173
- 170 Service Charts 174
- Service Charts 171 175
- 172 Service Charts 176
- Service Charts 173 177
- 174 Service Charts 178
- Service Charts 175 179
- Index 177 181
- 178 Index 182
- 1-800-52-VOLVO 183
- Volvo Trucks Canada, Ltd 184
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