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Maintenance 97
Flushing Cooling System
Before filling, flush out the system
thoroughly with clean water. Before flushing
out the radiator, remove the lower radiator
hose to allow a quicker and more efficient
draining.
When flushing the radiator, keep the water
pressure low so the radiator tubes are not
damaged.
W2003948
Filling Cooling System
Always use a pre-mixed solution of 50/50
clean water and antifreeze. DO NOT fill
system with water and then add antifreeze.
A mixture with less than 40% antifreeze
does not give adequate corrosion protection.
Concentrations of antifreeze above 60% does
not give added freeze protection. The system
is self-venting.
1 Fill the system with clean coolant
through the fill neck in the middle of
the surge tank. The fill rate is not to
exceed 2 gpm (8 L/min.). The engine
should not be running and the heater
control should be on WARM.
2 Fill up to the top of the surge tank.
3 Check the level after running the engine
at high idle for approximately five
minutes. Add coolant as required.
W2003082
- OPERATOR'S MANUAL 1
- MAINTENANCE AND ENGINE 1
- Foreword 2
- Contents 3
- Warning Label Information 4
- General Information 1 5
- Information For the Owner 5
- 2 General Information 6
- Safety Information 3 7
- Proper Maintenance Procedure 7
- Safety Information 5 9
- 6 Safety Information 10
- Injury Prevention 10
- Safety Information 7 11
- 8 Safety Information 12
- Safety Information 9 13
- 10 Safety Information 14
- Safety Information 11 15
- 12 Safety Information 16
- Safety Information 13 17
- 14 Safety Information 18
- Safety Information 15 19
- Engine Damage Prevention 19
- 16 Safety Information 20
- Safety Information 17 21
- 18 Safety Information 22
- Safety Information 19 23
- Reporting Safety Defects 23
- 20 Safety Information 24
- Speed Restrictive Tires 24
- Right Hand View 25
- Left Hand View 26
- (Continued) 32
- Engine Standard Equipment 34
- Engine Optional Equipment 35
- Engine Data 36
- Engine Storage 33 37
- Engine Storage 37
- 34 Engine Storage 38
- Cooling System 35 39
- General Coolant Information 39
- 36 Cooling System 40
- Cooling System 37 41
- 38 Cooling System 42
- Cooling System 39 43
- 40 Cooling System 44
- 42 Cooling System 46
- Water Specification 46
- Cooling System 43 47
- Additives 47
- 44 Cooling System 48
- Antifreeze 48
- Cooling System 45 49
- 46 Cooling System 50
- Cooling System 47 51
- 48 Cooling System 52
- Cooling System 49 53
- 50 Cooling System 54
- Cooling System 51 55
- 52 Fuel System 56
- Fuel Safety Reminders 56
- Fuel System 53 57
- Diesel Fuel Specification 57
- 54 Fuel System 58
- Fuel System 55 59
- 56 Fuel System 60
- Supplemental Fuel Enhancers 61
- 58 Fuel System 62
- Fuel System 59 63
- Alternative Fuels 63
- 60 Oil System 64
- Engine Oil 64
- Oil System 61 65
- 62 Oil System 66
- Oil System 63 67
- 64 Oil System 68
- Oil System 65 69
- 66 Oil System 70
- Oil System 67 71
- *Whichever comes first 72
- Service Schedules VN, VHD 69 73
- 70 Service Schedules VN, VHD 74
- Service Schedules VN, VHD 71 75
- 72 Service Schedules VN, VHD 76
- Maintenance 73 77
- Exhaust and Noise Emissions 77
- 74 Maintenance 78
- Maintenance 75 79
- 76 Maintenance 80
- Maintenance 77 81
- 78 Maintenance 82
- Maintenance 79 83
- 80 Maintenance 84
- Maintenance 81 85
- 82 Maintenance 86
- 84 Maintenance 88
- Maintenance 85 89
- 86 Maintenance 90
- Maintenance 87 91
- 88 Maintenance 92
- Maintenance 89 93
- 90 Maintenance 94
- Maintenance 91 95
- 92 Maintenance 96
- Maintenance 93 97
- 94 Maintenance 98
- Maintenance 95 99
- 96 Maintenance 100
- Flushing Cooling System, D12D 100
- Maintenance 97 101
- 98 Maintenance 102
- Turbo and Charge Air Cooler 102
- Maintenance 99 103
- 100 Maintenance 104
- Replacing Fuel Filters 104
- Maintenance 101 105
- Fuel System Service 105
- 102 Maintenance 106
- Maintenance 103 107
- 104 Maintenance 108
- Maintenance 105 109
- 106 Maintenance 110
- Maintenance 107 111
- 108 Maintenance 112
- Maintenance 109 113
- 110 Maintenance 114
- Maintenance 111 115
- 112 Maintenance 116
- Maintenance 113 117
- 114 Maintenance 118
- Maintenance 115 119
- 116 Maintenance 120
- Maintenance 117 121
- 118 Maintenance 122
- Maintenance 119 123
- 120 Maintenance 124
- Electrical System Maintenance 124
- Maintenance 121 125
- 122 Maintenance 126
- Maintenance 123 127
- 124 Maintenance 128
- Maintenance 125 129
- 126 Maintenance 130
- Maintenance 127 131
- 128 Maintenance 132
- Maintenance 129 133
- 130 Maintenance 134
- Maintenance 131 135
- Chassis Maintenance 135
- 132 Maintenance 136
- Maintenance 133 137
- Cab Maintenance 137
- 134 Maintenance 138
- Maintenance 135 139
- 136 Maintenance 140
- Maintenance 137 141
- 138 Maintenance 142
- Maintenance 139 143
- Lubrication VN, VHD 143
- 140 Maintenance 144
- Maintenance 141 145
- 142 Maintenance 146
- Viscosity and Capacity Tables 146
- Maintenance 143 147
- 144 Maintenance 148
- Maintenance 145 149
- 146 Maintenance 150
- Literature 147 151
- 148 Literature 152
- Service Charts 149 153
- Scheduled Services 153
- 150 Service Charts 154
- Service Charts 151 155
- 152 Service Charts 156
- Repair Record 156
- Service Charts 153 157
- 154 Service Charts 158
- Service Charts 155 159
- 156 Service Charts 160
- Tire Hints 161
- 158 Service Charts 162
- Service Charts 159 163
- 160 Service Charts 164
- Service Charts 161 165
- 162 Service Charts 166
- Service Charts 163 167
- 164 Service Charts 168
- Service Charts 165 169
- 166 Service Charts 170
- Service Charts 167 171
- 168 Service Charts 172
- Fuel and Oil Record 172
- Service Charts 169 173
- 170 Service Charts 174
- Service Charts 171 175
- 172 Service Charts 176
- Service Charts 173 177
- 174 Service Charts 178
- Service Charts 175 179
- Index 177 181
- 178 Index 182
- 1-800-52-VOLVO 183
- Volvo Trucks Canada, Ltd 184
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